Flap Wheels - Schaffner FlapWheelsTM Features & Benefits

Schaffner Manufacturing and the Schaffner Industrial Finishing Family are the industry expert when it comes to manufacturing flap wheels. We make a variety of flap wheels for wood and metal. Our flap wheels grind and polish away imperfections to reveal a smooth uniform finish below.

A Unique Grinding & Polishing Tool:
The Schaffner Flap Wheel is a unique grinding and polishing tool. Now your polishing department can do surface finishing as well due to our flap wheel's versatility and rugged construction. The flap wheel is made up of a series of abrasive coated flaps and are configured to meet your application needs. The flap wheel can grind off large surface imperfections and is great for all the jobs you currently do with set up wheels and cloth or sisal buffing wheels. Whether you are polishing or grinding, the Schaffner Flap wheel provides a smooth quality finish with fewer passes, no ridging, and no lap marks and will even remove excess stock.

Better Contour Finishing:
Because it readily conforms to irregular shapes, the flap wheel eliminates many hand operations and delivers superior contour finishing. On automatic equipment, the flap wheel doesn't need to be pre-shaped. You can simply begin the finishing operation, and the flap wheel will wear down to the exact contour. For hand operations, the flap wheel can easily be pre-shaped by wrapping a course-grit abrasive cloth around the piece to be polished and hold it against the wheel. If your operation requires pre-shaping, no problem, Schaffner can create any flap wheel contour you need.

Flap Wheels Advantages:

  • The Flap wheel constantly presents a fresh, new face of uniform abrasive grain to the surface being finished.
  • It assumes the contour of the part being finished and therefore less passes are needed to finish the job. Lap marks and ridge marks are thereby eliminated.
  • Cutting power does not diminish as the Flap wheel wears. The first and last parts have identically finished surfaces.
  • Flap wheels are available in various grit sizes, varied bonds, weights of cloth to fit the particular production requirement.
  • No wasted materials with Flap wheels. The abrasive grain, bonding agent and backing material are all consumed uniformly in the operation. This means less labor, less mess, less problems of all kinds.
  • Longer runs on automatic equipment with Flap wheels mean less costly downtime, more production for your capital equipment investment.
  • No "clogging" or loading with material being polished.

Schaffner Flap Wheels Advantages:

  • Patented Schaffner safety-ring feature minimizes danger of flaps becoming detached and flying from the wheel.
  • Schaffner Flap wheels may be pre-contoured so that break-in runs are unnecessary., This means uniform quality on automatic equipment from part number one to the last part.
  • Schaffner Flap wheels are available pre-treated with special lubricants eliminating the need for messy set-up labor and possible production errors.
  • Schaffner Flap wheels are available with recessed flanges, if desired, to eliminate gouging by the shaft end or tightening nut when a portable tool is used.


© 2006 Schaffner Manufacturing | Flap Wheels - Buffing Compounds & Buffing Wheels

Pittsburgh, PA 1502 | Phone: 412-761-9902 | Fax: 412-761-8998
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